MIMAKI UJF-3042HG Specifiche

D202466-14MIMAKI ENGINEERING CO., LTD.URL: http://eng.mimaki.co.jp/

xWARNING• Be sure to setup the appropriate air-moving system in case of using this machine in a closed room or a roomwith bad ventilation.Cautions for

4-14When the waste ink is fullWaste ink used for head cleaning gathers in the waste ink tank and the wiper bottle.Periodically check the waste ink tan

4-15When the waste ink is full4Maintenance6Open the waste ink box cover.• By pressing the cover lightly, the cover opens to the front.7Remove the wast

4-16Disposing of the waste ink in the wiper bottle1Turn the power on.• After initializing, <LOCAL> is displayed.2Press the key in the local mo

When the waste ink is full4-174Maintenance9Press the key.10Press the key to finish.STAT I ONCOMP L ET ED : e n tENTEREND

4-18Replacing the FilterTo use this machine for a long time, clean the filter periodically (about once a week).1Press the key in the local mode.2Sel

Replacing the Filter4-194Maintenance6Remove the filter retainer (2 places).(1) Turn and pull the right white knob.(2) Turn the left white knob and pul

4-20Washing the NozzleTo prevent nozzle clogging, execute nozzle washing at the end of the daily work.1Press the key in the local mode.2Select the [

Washing the Nozzle4-214Maintenance7Dip washing liquid into the cleaning swab, and wipe dirt of the wiper nozzle.• Wipe the places shown in the right.8

4-22Wash the ink discharge passageWash the ink discharge passage regularly to prevent the head nozzles from clogging due to ink coagulationinside the

Wash the ink discharge passage4-234Maintenance9Put washing liquid into the dropper, and drop on the caps to fill them.• Fill the washing liquid into t

xiFor safe operationNever do the followingWARNINGDo not disassemble or remodel the machine Handling of ink cartridges• Never disassemble or remodel th

4-24When the Machine Is Not Used for a Long Time (CUSTODY WASH)When the machine is not going to be used for a week or more, use the cleaning function

When the Machine Is Not Used for a Long Time (CUSTODY WASH)4-254Maintenance7Put washing liquid into the dropper, and drop on the caps to fill them.• F

4-26Washing the HeadWhen you move the machine or you do not use the machine for a long time (for one month and more), wash thehead and the ink dischar

Washing the Head4-274Maintenance7Set the washing liquid cartridge to the ink station.• Set the washing liquid cartridge in the cartridge slot correspo

4-28Perform ink fillingWhen head washing has been completed, “NOT FILLUP” is displayed on the screen and drawing cannot beperformed as it is.Perform i

4-294MaintenanceSetting nozzle face cleaning timeWhen set times of drawing are completed, nozzle face of the head is cleaned automatically to remove i

4-30Maintenance for white inkWhite ink is easier precipitate than other inks.• This machine has the circulation function to prevent white ink precipit

Maintenance for white ink4-314Maintenance6Slowly shake the white ink cartridge more than twenty times right and left.• To prevent ink from leaking whe

4-32Cleaning of wiperThe wiper sweeps ink stuck on the nozzle of the head.The wiper becomes tainted with ink or dusts during the operation of this mac

Cleaning of wiper4-334Maintenance6Dip the washing liquid into the cleaning swab, and wipe dirt of the wiper nozzle.• Wipe the places shown in the righ

xiiWARNINGWearing protective devices• When cleaning the suction nozzle, which may scatter ink, be sure to wear safety glasses and gloves, or ink andcl

4-34Refilling antifreeze mixed waterTo cool the LED UV unit, put antifreeze mixed water into the coolingwater tank in the cooling device.Precautions f

Refilling antifreeze mixed water4-354MaintenanceRefilling antifreeze mixed waterIf water lack error is displayed, refill antifreeze mixed water.1Uncov

4-36

This chapter describes the actions to be taken when this machinedevelops any trouble or displays an error message.Before taking a phenomenon as a trou

5-2Before taking a phenomenon as a troubleIf something is wrong with the machine, the buzzer sounds and a corresponding error message is given on the

Before taking a phenomenon as a trouble5-35In Case of TroubleIf image quality declinesTake measures as follows in accordance with the problem.If the p

5-4Troubles for which error messages are given on the LCDIf something is wrong with the machine, the buzzer sounds and a corresponding error message i

5-5Troubles for which error messages are given on the LCD5In Case of TroubleMessage Solution• Execute the carriage out of the station maintenance, and

5-6Error messageWhen an error message is displayed, follow the table below and solve the problem.If the same error message is displayed again, contact

5-7Troubles for which error messages are given on the LCD5In Case of TroubleMessage Solution• Turn the power of this machine off and turn it on after

xiiiFor safe operationPrecautions for useCAUTIONProtection against dust Periodic exchange parts• It is strongly recommended to use the machinein a roo

5-8Message Solution• Execute the carriage out of the station maintenance, and clean the cap.• Execute the station maintenance and dispose of the ink i

Troubles for which error messages are given on the LCD5-95In Case of TroubleMessage Solution• Operate this machine correctly.• Draw the all received d

5-10

Tables of specifications and functions of this unit are described.Specifications...

6-2SpecificationsBasic unit specificationsItemSpecificationUJF-3042HG UJF-6042Drawing headMethodOn demand piezo-headSpecification4-heads (8 nozzles ro

Specifications6-36AppendixSpecifications for inkAs for the detail, ask the dealer or our branch.Item Parts No./ SpecificationFeatureExclusive UV ink c

6-4

6-56AppendixFunction Flowchart<LOCAL> TEST DRAW(SCAN DIR) <ENT>TEST DRAWNOZ Z L E RECOVERY : ONTEST keyTEST DRAW(FEED DIR) <ENT>** T

6-6To be followed To be followed<LOCAL> FUNCT I ONWO R K S E T < E N T >WO R K S E TCOMP L ET ED : e n tOR I G I NSELECT : X OFFSETFUNCT I

6-7Function Flowchart6AppendixORIGIN **** mm* OFFS: **** mm-9999 to 9999STANDARD , FINE , FASTON, OFFSET UPPR I NT START : e n tSET UPQUA L I TY <

xivCAUTIONNotes on LED UV• When handling the glass on the bottom of the LED UV unit, be sure to wear the gloves attached and nevertouch them with bare

6-8Followed FollowedTo be followedSET UPPR I OR I TY < e n t >SET UPUV Ad dS c a n < e n t >SET UPWO R K C H A N G E < e n t >SET UP

6-9Function Flowchart6AppendixON, OFF, NOPRINTSET UPUV MODE : ONSET UPUV Ad dS c a n : OFFOFF, 1 to 15SET UPCARTR I DGE : MSET UPWO R K C H A N G E :

6-10FollowedTo be followed To be followedFUNCT I ONMA I NT ENANCE < EN T >MA I N T ENANCESTAT I ON <en t >

6-11Function Flowchart6AppendixSTAT I ONCOMP L E TED : e n tSTAT I ONPLEASE WA I TSTAT I ONCOMP L ET ED : e n tSTAT I ONCOMP L ET ED : e n tSTAT I ONC

6-12Followed FollowedTo be followed To be followedMA I NT ENANCENOZ Z L E RECOVERY < ENT >

6-13Function Flowchart6AppendixSTAT I ONLEAV I NG : 1mi n1 to 99Fi l l the l iquid.COMP L ET ED : e n tCLEAN I NG ACT I VE***-----------------STAT I O

6-14Followed FollowedTo be followed To be followedMA I NT ENANCEFILL UP INK .<ent>MA I NT ENANCEINT.WIPING <ent>MA I NT ENANCEINK SET <

6-15Function Flowchart6AppendixINT.WIPINGSCAN COUNT = 5 0FILL UP INKHEAD [ MCYKCLCLWW ]FI LL UP INK [ LH-100 ]SELECT : MCYKCLCLWWFILL UP INKTYPE : f i

6-16Followed FollowedTo be followed To be followedMA I NT ENANCEUV LAMP < e n t >

6-17Function Flowchart6AppendixCHECK UV L EVE LPO I NT : 1CHECK UV L EVE LSET THE TOOL : e n tUV LAMPCHECK UV LEVEL < e n t >L AMP T I MERUV USE

xvFor safe operationPrecautions for installationCAUTIONA place exposed to direct sunlightA place that is not horizontalA place where temperature and h

6-18Followed FollowedMA I NT ENANCEHEAD WASH < e n t >MA I NT ENANCELIST <ent>MA I NT ENANCEWI PE LEVEL <e n t >MA I N T ENANCEINFOR

6-19Function Flowchart6AppendixMA I N T ENANCEERROR H I STORY < e n t >[ 00000 ]2014 / 01 / 2 312:34:56UJF-3042HG: Supported from the firmware v

6-20Followed FollowedFUNCT I ONDISPLAY <ENT>DISPLAYEng l i sh <en t >Japanese , EnglishMACH I NE SE TMM / I NCH < e n t >MACH I NE S

Function Flowchart6-216AppendixSET T I MEDATE=2012 . 02 . 05SET T I METIME= 10:20:00MACH I NE SE T UPMM / I N C H : mmMACH I NE SE TCARTR I DGE : M00

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D202466-14-07042014

ITUJF-3042HG: FW:4.0UJF-6042: FW:1.7© MIMAKI ENGINEERING CO., LTD.2014

xviPosition of the warning labelWarning labels are adhered on this machine. Be sure to fully understand the warnings given on the labels.In the case w

xviiPosition of the warning labelOrder No. Label Order No. Label(1) M907328(UJF-3042HG)(6) M903330(1) M909738(UJF-6042)(7) M901549(2) M904325(8) M9059

xviiiPosition of the warning labelVacuum tableWarning labels are adhered on vacuum table.Order No. Label Order No. Label(1) M908914(UJF-3042HG)(2) M90

xixHow to Read This Operation ManualThis manual provides the explanation about the displayed characters and used keys on the “Display Panel” inadditio

iCAUTION ... viDISCLAIMER OF WARRANTY ...vi

xx

This chapter describes the parts name and setting proceduresbefore use.Installing the machine ...

1-2Installing the machineWhere to install the machineSecure sufficient space for installation before assembling this machine.Decide the place consider

Installing the machine1-31Before UseMoving this machineMove this machine as follows when this machine is required to move on the step-free same floor.

1-4Configuration and FunctionFrontRearInk stationInsert ink cartridges here.( P.1-12)Table ( P.2-4)Set media on it.Operation Panel ( P.1-5)Operation k

1-5Configuration and Function1Before UseOperation Panel The operation panel is used for setting of drawing method and each operation.Function of Jog K

Configuration and Function1-6Carriage A print head for drawing, LED UV device, and a light pointer in the print head cover are mounted on the carriage

1-71Before UseAbout vacuum tableIt is necessary to adjust the table height depending on the media thickness because various media can be set fordrawin

1-8About tap positionThe table and the vacuum table on which the media set have the M4 tap (UJF-3042HG: for 12 positions, UJF-6042: for 16 positions)

1-9About vacuum table1Before Use• Although tap holes ( ) are open except the tap position in the drawing ( ), they are necessary in the production pro

iiTest drawing ... 2-10Execution of head cleaning... 2-12Drawing

About vacuum table1-10Notes on vacuum tableWhen you use the jig (vacuum table), the size shall be smaller than UJF-3042HG: 420 / UJF-6042: 720millimet

1-111Before UseConnecting the cablesConnecting the USB2.0 interface cable Connect a computer to this machine with the USB2.0 interface cable.Connectin

1-12Setting of ink cartridgeUse the ink cartridge inserting it into the ink station.Kinds of ink that can be usedEach color is displayed on the LCD as

Setting of ink cartridge1-131Before UsePrecautions in handling ink cartridge• Use the recommended ink cartridge by Mimaki.• Do not touch the ink direc

1-14About MediaThe sizes of media that can be used and the method of handling are described here.The sizes of media that can be usedPrecautions in han

1-151Before UseMenu modeThis machine has three modes. Each mode is described below.Local ModeLocal mode is a mode in drawing preparation state.All key

1-16

The procedure from preparation of ink and media to the executionof drawing, and setting methods are explained.Operation flow...

2-2Operation flow1Turning the power ON2Setting the media3Test drawing4Execution of head cleaning5Drawing an image from sourcedata6Turning the power OF

2-32Basic OperationsTurning the power ON1Press the power button.• Press the power button on the left side of the operation panelto light.• When the ma

iiiSetting mm/ inch ...3-28Setting weight of the empty cartridge...3-29Setting

2-4Setting the media1Open the table front cover.2Set media along the L-shaped mark (drawing origin) on the right corner of the table.• To change the d

2-5Setting the media2Basic OperationsChange the height of the vacuum table (UJF-3042HG)Depending on the media thickness, change the height of the vacu

2-67Attach the table spacer 50.• Attach the table spacer 50, and fix it with a 10mm spanner.8Attach the assembled vacuum table on the main body.(1) At

2-7Setting the media2Basic OperationsChange the height of the vacuum table (UJF-6042)Depending on the media thickness, change the height of the vacuum

2-8• When you change the table spacer, the height of the vacuum table changes as below:• The height of vacuum table is changed as shown below if the t

Setting the media2-92Basic OperationsSet the media in another methodYou can move the Y bar to the rear so that you may set the media easier.1Press the

2-10Test drawingMake test drawing in the specified direction to check whether there is nozzle clogging or other drawing failures(such as wearing or mi

Test drawing2-112Basic OperationsNormal patternAbnormal patternsNozzle drop out Nozzle missing DeflectionMany lines are missing.The lines are missing

2-12Execution of head cleaningWhen a correct pattern is not obtained in the test drawing, perform the head-cleaning. As for the head cleaning,the foll

2-132Basic OperationsDrawing an image from source dataStarting the drawing operation1Set the media. ( P.2-4)• When the media thickness is 100mm and le

ivCHAPTER 5 In Case of TroubleBefore taking a phenomenon as a trouble ... 5-2The machine cannot be energized ... 5

2-144Start drawing.• The drawing origin is not changed after completion of the drawing.5Taking out the media after completion of drawing.(1) When you

Drawing an image from source data2-152Basic OperationsWhen [! WORK High] is displayedWhen [! WORK High] is displayed on the screen and the drawing ope

2-16Turning the power OFFTo turn off, check first whether or not there is data received and there remains data that has not yet been outputin the mach

Items required for using this machine conveniently, such as anink replacing method or a cleaning manner, are described.Changing origin ...

3-2Changing origin The default origin position can be changed.There are following 2 changing methods.Changing origin with JOG keys1Press the keys in

Changing origin3-33Useful FunctionChanging origin with FUNCTION menuTo precisely set the origin of coordinates, set its X- and Y- coordinates from the

3-4Setting the Head Height For the head height setting, you can set the items below:• Height of vacuum table and table spacer• Media thickness• Head g

3-5Setting the Head Height3Useful FunctionSetting the media thicknessIf the media thickness is changed, Table Height is also changed.1Press the key

3-6Setting the head gapIf the head gap is changed, Table Height is also changed.1Press the key in the local mode.2Select the [HEAD HEIGHT] by pressi

3-7Setting the Head Height3Useful FunctionSetting the table heightIf the table height is changed, Media Thickness is also changed.1Press the key in

viCAUTIONDISCLAIMER OF WARRANTYTHIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEUOF ALL OTHER WARRANTIES, EXPRESS

Setting the Head Height3-8Gap checkSelect operation when obstacles are detected during drawing.1Press the key in the local mode.2Select the [HEAD HE

3-93Useful FunctionOther useful functionsData clearErase the data not required for this machine with the following operation.1Press the key in the l

3-10Proceed with drawing that you suspendedWhen you open the cover during printing data, drawing is suspended.In such a case, you can proceed with it

3-11Other useful functions3Useful FunctionAlternative nozzles for printing, when nozzles missing can not be improvedNOZZLE RECOVERY: When nozzles miss

3-126Register the Nozzle number that needs NOZZLE RECOVERY and then press key.• : Keys for selecting the registration number from 1 to 5.• : Keys

Other useful functions3-133Useful FunctionChecking ink landing displacementYou can check for ink landing displacement from causes such as the equipmen

3-14Various settingsSetting the print methodSet items for printing.1Press the key in the local mode.2Select the [SET UP] by pressing the or key,

3-15Various settings3Useful FunctionSetting the mode of the LED UVThe mode of the LED UV may be set in 3 stages.This setting is made when the media vu

3-16Increasing cumulative UV irradiation when the number of passes is lowWhen the number of passes is low (720x600: 8 passes or less, 720x900: 12 pass

3-17Various settings3Useful FunctionSetting of prioritySelect priority of setting of this machine or that of the computer on the following items respe

viiCAUTIONCDRH REGULATIONThe Center for Devices and Radiological Health for the U.S. Food and Drug Administration Implementregulations for laser produ

3-18Setting of fan modeWhen you use the vacuum table, you can set whether the vacuum function to fix the media set on the vacuumtable is performed aut

3-19Various settings3Useful FunctionSetting the work changeSet whether to return to the local mode or keep the remote mode after online drawing.1Press

3-20Setting the ink weightIf weight of the cartridge is not entered when filling ink, enter the weight when INK LVL LOW or INK LVL END isdetected. Thi

3-21Various settings3Useful FunctionChanging language display on the screenDisplay language can be selected between Japanese and English.1Press the

3-22Output the setting listKeep the list for customer’s record or send it by the fax at inquiry on the maintenance.1Set a larger media than the legal

3-23Various settings3Useful FunctionDisplaying machine information1Press the key in the local mode.2Select the [MAINTENANCE] by pressing the or k

3-24About Displayed InformationThis section describes how to read displayed information.ERROR HISTORYDisplaying the occurrence date[ 00000 ]2014/01/23

3-25Various settings3Useful FunctionOther useful settingsChange settings according to need.1Press the key in the local mode.2Select the [SET UP] by

3-26Initializing settings1Press the key in the local mode.2Select the [SET UP] by pressing the or key, and press the key.3Select the [SETUP RE

3-27Various settings3Useful FunctionSetting time1Press the key in the local mode.2Select the [MACHINE SET] by pressing the or key, and press the

viiiForewordCongratulations on your purchase of a MIMAKI "UJF-3042HG/6042" model of UV ink jet printer.UV Inkjet Printer UJF-3042HG/6042 use

3-28Setting mm/ inchSet the unit to be used on this machine.1Press the key in the local mode.2Select the [MACHINE SET] by pressing the or key, a

3-29Various settings3Useful FunctionSetting weight of the empty cartridgeEnter weight of the empty cartridge. It is used for recalculating remaining a

3-30Setting Key buzzerSet the buzzer sound when keys are pressed.1Press the key in the local mode.2Select the [MACHINE SET] by pressing the or k

3-31Various settings3Useful FunctionSetting radiator pump (only for UJF-3042HG)On UJF-3042 and UJF-3042FX, if the noise of the cooling pump for LED UV

Various settings3-32Setting the flushing level before printingWhen using a clear acrylic jig and so on, the ink may splash on the print result as the

3-333Useful FunctionSet the vacuum function Set ON/ OFF of the vacuum fan to be used for the vacuum table. (Only for UJF-3042HG. This function is n

3-34

Items required for using this machine conveniently, such as anink replacing method or a cleaning manner, are described.Routine maintenance ...

4-2Routine maintenanceBe sure to conduct maintenance works for the machine depending on operation frequency or periodically so as touse the machine fo

Routine maintenance4-34MaintenanceCleaning exterior surfacesIf exterior surfaces of the machine is dirty, dampen a soft cloth with water or a neutral

ixFor safe operationSymbolsSymbols are used in this Operation Manual for safe operation and for prevention of damage to the machine.The indicated sign

4-4Ink cartridgeReplacing with a new ink cartridgeReplacing of ink cartridges is required in the following cases.1Press the key in the local mode.2S

4-5Ink cartridge4MaintenanceSetting the ink setSet the ink set when ink type is changed. Contact a distributor in your district or our office to call

4-68Remove the washing liquid cartridge.9Set the washing liquid cartridge to the ink station again.10Remove the washing liquid cartridge.11When a scre

4-7Ink cartridge4Maintenance14Remove air from the ink port of the filled cartridge.• Remove air with syringe until ink comes out of the ink port.When

Ink cartridge4-8Ink cartridge troubleWhen an ink cartridge trouble is detected, a warning message appears and printing, cleaning and all otheractiviti

4-94Maintenance600ml Ink cartridgeTo use the 600ml ink cartridges, register the case weight (this page) and the cartridge weight (next page).Please pr

4-10Registering the cartridge weightAfter filling ink into the 600ml cartridge, register the cartridge weight.1After filling ink, press the key seve

600ml Ink cartridge4-114MaintenanceRegistering the cartridge weight (After LVL LOW / LVL END)The 600ml cartridge becomes level low when ink remains 60

4-12Avoiding dripping of ink droplet at printingInk droplets from the mist at drawing may arise on the bottom of the carriage. As the ink droplets may

Avoiding dripping of ink droplet at printing4-134Maintenance7Dip the cleaning swab into the cleaning solution, and clean the side surface of the head.